If you have stayed in touch with my writing, I purchased a custom build kit from Jim Chambers (http://www.flintlocks.com/rifles.htm) for a Lancaster Pennsylvania Flintlock Rifle nearly identical to Jacob Dickert’s Rifles who made them for the American Revolution’s Sharp Shooters and for Over Mountain Men.
I am into the build process by 26 hours and have been very happy with my progress without any real errors to speak of thus far. Only 75 more hours to go! I now own 150 dollars worth of carving chisels and a very large 80 dollar vise. I am happy that I purchased them as they made cutting and shaping the wood much easier. The barrel is now mounted, the butt plate is cut in and the lock is being fitted to the already mortised area and needs fitting.
A video provided is helping immeasurably. I have fitted the 44 inch Swamp Barrel (fat on the ends and thinner in the middle) to the stock using a chisel and files. The barrel tang shape was filed into a spade shape and mortised into the stock and tapped and threaded to the trigger plate.
This all sounds easy but it was not. The lock mortise was shaped for me but had to be hand fitted to the flintlock mechanism and took hours of making minor chisel cuts for fear of barging ahead and making a major blunder.
Patience is the key and an ability to work with hand tools.
I will show pictures at some point. It is all too raw at this stage.
So far so good! Very satisfying thus far!
Good Shooting!